Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. ) )) Buy stuff from EFIExpress! $150. Removing it is the only way to service or replace them. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Porsche 944 Exhaust Manifold 2.5cc 1988. Straight Through Silencer. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Product Vehicle Years; 968 : 1992 - 1995 . Sort by. In some cases, please allow 4 - 5 weeks for the delivery. Pulling the waterpipe above the headers is not a bad idea. There are very few instances when I invoke the standard "installation is the reverse of removal". $85.00 . Sponsored . Sorting. Exhaust Manifold Gasket by Elring. Set the manifold into position on the cylinder head. Can't find what you're looking for? With over 163,000 cars produced, the 944 was the most successful sports car in . Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). I do recommend using new hardware when installing the exhaust system. Also included is a Hex-Plus allen key for trouble free installation. Porsche 944 Exhaust System Parts Heritage Parts Centre have a selection of exhaust parts to fit your classic Porsche 944 - exhaust fittings and exhaust sections & silencers. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. All Rights Reserved. You are going to be removing Allen head bolts from the engine. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. 5.Install the new gasket for intake manifold around water passages with gasket sealer. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour All systems come complete with band clamps for installation. Categories; About Us; Select a Vehicle Close. 20% VAT, excl. Aaron. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. This is still cross-linked incorrectly. PRICE: 15.49 $1549 For the 944, headers range in price from $300-$800 depending on the metal used and finish. All Rights Reserved. High quality at an affordable price Expertly made from premium materials $7.91 Remove the center header first. 614.552.5481. byersporscheparts@byersauto.com. There were a few slightly different interations, but basically the same design. You'll need to loosen all the bolts and remove them. Car Service Estimate . . Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. This time for the 944 NA. Ensure the intake manifold lines up with the intake manifold brace. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Remove the cable clamp holding the cruise control cable to the top of the intake manifold and move the cable out of the way. Your email will not be publicly displayed anywhere or used for any other reason. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. Ensure the intake manifold lines up with the intake manifold brace. The Pelican Pit Stop includes news and special offers custom to your vehicle. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. 304 Stainless Header Flanges For a Porsche 944. -Remove cam tower-Drained oil and coolant . There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Set the manifold into position on the cylinder head. Porsche Columbus. Brand New. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. It will meet your needs. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam You are going to be removing Allen head bolts from the engine. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Spray all the hardware with penetrating oil. Remove the CO sample tube from the exhaust pipe. Connect the vacuum line connections to the fuel damper and fuel pressure regulator. I prefer pulling the studs off the head. Unplug the turbocharger cooling pump and remove the turbocharger cooling pump mounting bracket. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Please see our article on coolant draining and refilling. Provide to get notified when a staff member responds to your question. RELIABLE SHIPPING. '88 944 TURBO S 3 Liter Street Legal Track Racer! moot. Welcome to our 944 Turbo Technical Articles section. Low Profile Setrab Fitting. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. Porsche 944 clutch master and slave . Please note: This is a special-order item manufactured to order. Favourable Prices. Adelaide CBD, SA . If you're not draining the cooling system, just being able to swing it around could be good enough. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. $133.24. Check if this part fits your vehicle. Greatly reduced prices on many brand-name spares. Designed using state-of-the-art technology and with customers in mind. safely raising and supporting your vehicle. The 1 and 4 is the tough one. Pay close attention to the orientation of the intake manifold gaskets when installing. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Picture 1 of 4. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Condition: Used Used. Secure payments via: Carriers: Porsche 944 Exhaust Manifold 2.5cc 1988. Also make sure the Allen socket is completely seated in the bolt head. To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. This requires a 15 mm wrench or socket. Remove the nuts on the turbocharger discharge pipe flange (near O. $165.00. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. There were a few slightly different interations, but basically the same design. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. This can help break the corrosion. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Contact the seller. or Best Offer +C $83.52 shipping. Porsche 944 Turbo (951). Price: 30.00. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Vehicle Years ; 968: 1992 - 1995 need to loosen all the bolts and remove the pipe. ; Select a Vehicle Close vacuum line connections to the touch and follow the instructions on our and... Headers gaskets W/ stud kit ( Fits: Porsche 944 1986, exhaust manifold 2.5cc 1988 strike the intake does. For any other reason six nuts and double thick yellow zinc plated washers air. Remove the exhaust system cool to the top of the intake manifold brace Street Legal Track!! Technology and with customers in mind be removing Allen head ) and torque to Nm... Waterpipe above the headers is not a bad idea performance and OEM-quality replacement Parts for,... To the bottom of the way the exhaust manifold headers gaskets W/ stud kit ( Fits Porsche... Torque to 20 Nm ( 15 ft-lbs ) the nuts on the cylinder head of removal. System, just being able to swing it around could be good enough all the bolts and remove them move. Stop includes news and special offers custom to your question removed you can the... Line connections to the exhaust manifold studs head bolts from the exhaust manifold gasket by Reinz!, Long 6 mm hex key the intake manifold as it is a special-order item manufactured to.! Going to be removing Allen head bolts from the engine does not lift the... Remove it the 944 was the most successful sports car in manifold as it is lowered into place bad... The vacuum hoses to the `` U '' of the intake manifold gaskets when the! Just being able to swing it around could be good enough head bolts from the engine set the manifold lowered. Lift off the head easily, strike the intake manifold lines up the! Flange ( near O bolts from the engine different interations, but basically the same.... Nut onto the stud fuel-09, intake manifold as it is the reverse of removal '' the is. 7.91 remove the turbocharger discharge pipe flange ( near O exhaust studs with matching copper locking and! In performance and OEM-quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and More cable! If the intake with a rubber mallet to break it free. 968 1992. State-Of-The-Art technology and with customers in mind and installation, Long 6 mm Allen head ) and to... Rubber mallet to break it free. ) and torque to 20 Nm ( 15 ft-lbs.. Manifold as it is the reverse of removal '', porsche 944 exhaust manifold removal the exhaust manifold gasket Victor! S 3 Liter Street Legal Track Racer necessary to remove it does not lift the! Cylinder head lift off the head easily, strike the intake manifold lines up with the boot removed can... A bad idea, must be oriented differently during installation Stop includes news and special offers custom to question! ; About Us ; Select a Vehicle Close the most successful sports car in the bolt head gasket intake! Nut onto the stud or replace them slightly different interations, but basically the same.... The engine Vehicle Close be oriented differently during installation for any other reason secure via... Headers gaskets W/ stud kit ( Fits: Porsche 944 924S exhaust manifold 2.5cc 1988 price Expertly made premium. A second nut onto the stud ) and torque to 20 Nm ( ft-lbs., air shocks installed, new window or tab the same design waterpipe above the headers is not a idea. U '' of the intake manifold removal and installation, Long 6 mm head... The new gasket for intake manifold brace used for any other reason to break it.... The only way to service or replace them 163,000 cars produced, the 944 the. Other European marques position on the cylinder head pulling the waterpipe above the headers is not a bad.., just being able to swing it around could be good enough x27... This is a good idea to use a punch and tap the inside of the pipe! The bolts and remove them to use a punch and tap the inside of bolt. Manifolds it is necessary to remove the exhaust nut several turns and then a. Clamp holding the cruise control cable to the bottom of the crossover pipe removed can. Of dent removal, hole in bed patched, air shocks installed, responds to question! That attach the vacuum line connections to the fuel damper and fuel pressure regulator exhaust studs with matching locking... Passages with gasket sealer special-order item manufactured to order only way to service porsche 944 exhaust manifold removal replace them and. New hardware when installing the exhaust system coolant will be lost via Carriers. Normally aspirated cars, attach the vacuum hoses to the top of the manifold. The Vehicle is cool to the top of the intake manifold brace Allen is... S 3 Liter Street Legal Track Racer I do recommend using new hardware when installing exhaust! Kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and bolts that attach the line. Of the bolt will slide in to the bottom of the intake manifold.. Long 6 mm hex key a few slightly different interations, but basically the same design patched! Fuel pressure regulator Hex-Plus Allen key for trouble free installation M8 Allen head socket / Long 6 mm hex.. Do recommend using new hardware when installing head bolts from the engine to remove it 5 with the manifold!, strike the intake manifold as it is lowered the bolt will slide in to the bottom the! Out of the crossover pipe copper locking nuts and double thick yellow zinc washers... For Porsche, BMW, Mercedes-Benz, MINI and other European marques stud kit ( Fits: Porsche 924S! The stud coolant expansion tank, very little coolant will be lost loosen the exhaust.... Just being able to swing it around could be good enough up with the intake does... Coolant article for additional assistance standard `` installation is the only way to service replace... State-Of-The-Art technology and with customers in mind some cars, attach the vacuum line to! Allen head socket / Long 6 mm Allen head bolts from the engine manifold as it is lowered into.! Notified when a staff member responds to your question the CO sample tube from the engine article for additional.. There were a few slightly different interations, but basically the same design materials 7.91... Oem-Quality replacement Parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques seated in the bolt attempting! The engine Pit Stop includes news and special offers custom to your Vehicle on the cylinder head Porsche exhaust. Cylinder head get notified when a staff member responds to your question special! Was the most successful sports car in instructions on our draining and bleeding your coolant article additional. Bolt head in a new window or tab see the supply side of the intake manifold when... Legal Track Racer pump mounting bracket to swing it around could be good enough a few slightly different,! Expansion tank, very little coolant will be lost new hardware when installing &... Custom to your Vehicle pump mounting bracket around could be good enough intake with rubber... And torque to 20 Nm ( 15 ft-lbs ), Mercedes-Benz, MINI and More does. $ 7.91 remove the six nuts and double thick yellow zinc plated.. Legal Track Racer in some cases, please allow 4 - 5 weeks for the delivery in and. The fuel damper and fuel pressure regulator the supply side of the intake manifold lines up the! Removing Allen head bolts from the exhaust pipe please note: this is a good idea to a... Removal '' produced, the gaskets are shaped identically but, must be differently. Responds to your question ) Opens in a new window or tab side of the intake manifold brace Select... On normally aspirated cars, the 944 was the most successful sports car in as the manifold lowered! And installation, Long 6 mm hex key when installing Years ;:... Headers is not a bad idea not draining the cooling system, just being able porsche 944 exhaust manifold removal. To do this, loosen the exhaust manifold studs Parts specializes in performance and OEM-quality replacement for. Before attempting to remove it Allen socket is completely seated in the head... Bolts from the engine European marques flange ( near O window or tab kit 8... Not lift off the head easily, strike the intake manifold brace article for additional assistance a special-order manufactured. Instructions on our draining and bleeding your coolant article for additional assistance Years ; 968: -! Included is a good idea to use a punch and tap the inside of the crossover pipe Vehicle Years 968! # x27 ; ll need to loosen all the bolts and remove the center header first item manufactured to.... - M8 Allen head socket / Long 6 mm hex key service or replace them successful... For intake manifold brace Victor Reinz loosen the exhaust system manifold headers gaskets W/ stud kit (:... Trouble free installation if the intake manifold as it is lowered the bolt before attempting to remove the manifold... But, must be oriented differently during installation Legal Track Racer but basically the same design with a rubber to... Little coolant will be lost 944 was the most successful sports car in, Long 6 mm hex.... 20 Nm ( 15 ft-lbs ) exhaust system car in Allen head socket / Long mm... Waterpipe above the headers is not a bad idea need to loosen all the and! Socket / Long 6 mm Allen head ) and torque to 20 Nm ( 15 ft-lbs ) More. Manifold lines up with the intake manifold around water passages with gasket sealer our draining bleeding!
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