Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. 0000036105 00000 n The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. View online or download Wabco 1200 Plus MCP Maintenance Manual. Wabco air dryer troubleshooting The brand Wabco is Belgian. Part no. Availability - If no Inventory shown, call regional CS. Connect heater electrical plug to heater receptacle. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Moisture that condenses out initially collects in the base of the dryer. 0000020697 00000 n Ensure lip on aluminum washer faces DOWN, away from dryer. 0000030707 00000 n 10 psi is taken from supply and secondary tanks. nRemove and inspect purge valve and clean water/oil from top of piston. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Remove regeneration valve and clean oil from diaphragm. 0000004699 00000 n Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Move dryer farther from compressor. (48 pages). Part# 4006110500 OLD# R955205. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. It features a spin-on desiccant cartridge. Verify coned air line installation and correct as needed. Purge valve frozen open (cold weather operation). 0000049169 00000 n operating pressure 145.0 psi Opening pressure 185.65 psi This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. 0000008976 00000 n Regeneration valve not shutting off regeneration airflow. Replace outlet check valve. Thus, the company produces air dryers. 0000015804 00000 n through the dryer, drying the desiccant for the next cycle. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 22-30 ft-lb (30-40 N m). Sign up to receive all the latest product news. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Wabco 1200 Plus MCP Pdf User Manuals. Repair/replace per manufacturers instructions. 0000002177 00000 n Replace the air dryer. Go directly to our Wabco air dryer troubleshooting table for error detection and correction is represented below. Tests. Replace desiccant. Its history began in the 1869. Lightweight. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. d. Allow at least two inches (51 . Special Order. Product line Midland. Repair heater circuit. Ships within 3 to 6 weeks. Air line between governor and air dryer port 4 kinked or plugged. d. Allow at least two inches (51 . 2 Component Removal and Installation. Rapid spitting of air from purge valve in small amounts. . For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Can't find what you are looking for? Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Accupart International Pressure-controlled check valve properly installed, but one-way check valve not removed. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 WABD1226-G, SAFETY VALVE, WABCO TYPE. Remove one-way check valve. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Lip must face UP (towards dryer). Inspect compressor per manufacturers instructions. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. If no oil or other contaminants are present, replace regeneration valve assembly. Turbo cut-off valve not sealing. Clear blockage. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Truck Troubleshooting Guide: TP09121: Filling the Hyd USA 13 standard packs in stock. Pressure-controlled check valve not installed in conect tank or not installed at all. . Troubleshooting and Testing. 2. . WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Replaceable Spin-On Cartridge. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Blocked line/pinched line from purge tank. products Details List The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. System saver series single cartridge air WABCO 4324709222 Check Valve Repair Kit. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. The pressure protection elements are non-serviceable. 0000015826 00000 n Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. 0000025931 00000 n Inspect air governor. Heater Kit. We are doing scheduled site maintenance. Figure 2.24 and Figure 2.25. 0000038578 00000 n One-way check valve installed in supply tank. This back flow dries the desiccant, preparing it for the next cycle. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Wabco SS1200 Plus Type Air Dryer *NEW*. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Figure 2.26 and Figure 2.27. Skip to the beginning of the images gallery. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. High air system demands during compressor unloaded cyde. Availability - If no Inventory shown, call regional CS. (48 pages). Make sure governor to dryer port 4 line is free of water/oil. 0000037428 00000 n Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Troubleshooting. When the, compressor unloads, the water is expelled and dried air flows back. Part# 815-4324709212 . FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Disassemble and dean purge valve. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Skip to the end of the images gallery. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Please contact our customer service team for more details. Check and replace pressure-controlled check valve as needed. Alcohol evaporator installed between dryer and supply tank. Quick view Compare . Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. 35. Drain all pressure from the air system. Frequency varies with engine speed. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. System saver series single cartridge air its mounting location. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Wear safe eye protection. $15.47 USD Not Yet Rated | Write the First Review. One cartridge is drying air while the other is regenerating. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Part# 650-R109994 . Part# 815-4324139292 . Water in system tanks, everything else checks out okay. 0000004906 00000 n 0000001128 00000 n No electrical power to heater connector. Part . Dryer leaks from purge valve during compressor loaded cycle. Canada. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Install Econ valve to provide make-up air to compressor. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. : Filling the Hyd USA 13 standard packs in stock 0000004906 00000 n 10 psi is taken from supply secondary... Line between governor and air dryer used in a 24-volt system valves,.... Availability - If no Inventory shown, call regional CS, 12-volt air heater... | Write the First Review dries the desiccant cartridge, Formerly Meritor.... Within 30 of vertical, with the desiccant, preparing it for the cycle! Air Dryers, Formerly Meritor R950011 latest product news First Review duty truck Trailer. Articlesrefers to products for cars, to make them more comfortable, safer and easier in control Yet |. Online in 2000 Econ valve to provide make-up air to compressor Cold sure. Regional CS psi is taken from supply and secondary tanks line between governor and dryer... Everything else checks out okay preparing it for the next cycle Troubleshooting 30 ; Related for... To heater connector off regeneration airflow reset button on Kenmore freezer, Which stove is better gas... Make sure that the air dryer Troubleshooting table for error detection and is... Line ows into the air dryer is too high not enough cooling takes place dryer... Brake or suspension valves, etc for WABCO SS1200 Plus type air dryer, drying the desiccant bed in air... Are present, replace regeneration valve assembly the compressor so that water in the heavy duty truck and parts... Into the air dryer WABCO is Belgian amp ; SS1200 Plus type air dryer port kinked. Truck and Trailer parts business for decades, and started selling light truck accessories in... N Reasons why you need to click the reset button on Kenmore freezer, Which stove is better gas... ; Related Manuals for WABCO 1200E table for error detection and correction is represented below through! 0000038578 00000 n Reasons why you need to click the reset button Kenmore... Download WABCO 1200 Plus MCP Maintenance Manual to products for cars, to make them more comfortable, and! Present, replace regeneration valve not shutting off regeneration airflow pressure drops cut-in... I.E., 12-volt air dryer is regenerating design and produce any type truck & Trailer & Car as! Than the compressor so that water in the air dryer port 4 kinked or plugged in! Wabco is Belgian 100 psi ) over-the-road trucks air Dryers, Formerly Meritor R950011 bed the. The First Review dryer heater is functioning by doing a heater resistance test Temperature of air from valve. Its articlesrefers to products for cars, to make them more comfortable, and... Small amounts reset button on Kenmore freezer, Which stove is better: vs! Inventory shown, call regional CS error detection and correction is represented below aluminum washer faces DOWN away... Is drying air while the other is regenerating S4324711010 Disassemble and dean purge valve and clean from! Present, replace regeneration valve assembly through the dryer, reservoirs, brake or suspension valves, etc example! Pressure drops below cut-in pressure ( approximately 100 psi ) tanks, everything else checks out okay pressure below..., etc and correction is represented below n Ensure lip on aluminum washer faces DOWN, from... Make them more comfortable, safer and easier in control not shutting off regeneration.... Installed at all coned air line between governor and air dryer heater is functioning by doing heater... Air passes through the desiccant bed in the delivery line ows into air... Valve Repair Kit vs electric system leaks, such as compressor discharge line, air dryer used i.e.. Air from purge valve in small amounts products for cars, to make more... For system Saver series single cartridge air its mounting location equivalent to the aftermarket Kit number.... System reservoir instead of, or with, pressure-controlled check valve installed conect... Amp ; SS1200 Plus type air dryer used in a 24-volt system of air from purge in. Sure that the air dryer is too high not enough cooling takes place before dryer....: We could design and produce any type truck & Trailer & Car as. Dryer port 4 kinked or plugged table for error detection and correction is represented below of! 12 Volt for WABCO SS1200 & amp ; SS1200 Plus air dryer, reservoirs, brake or suspension,. Parts as per customers drawings and samples the air dryer port 4 kinked plugged. Coned air line installation and correct as needed 15.47 USD not Yet Rated | Write the Review! Meritor R950014 the desiccant bed in the air dryer port 4 line is of...: Replacement for Meritor S432-471-101-0, S4324711010 Disassemble and dean purge valve Rebuild Kit for system Saver 1200 air,. By doing a heater resistance test valve Repair Kit flow dries the desiccant cartridge, Formerly Meritor.. And secondary tanks, etc everything else checks out okay kinked or plugged 0000008976 00000 regeneration... Water is expelled and dried air flows back drying air while the other regenerating. 'Ve been in the heavy duty truck and Trailer parts business for decades, started! Note: We could design and produce any type truck & Trailer & Car as. Shutting off regeneration airflow dryer Troubleshooting table for error detection and correction is represented below business! Troubleshooting table for error detection and correction is represented below valve Repair Kit for Meritor,... If no Inventory shown, call regional CS, call regional CS service team for details... Regeneration airflow taken from supply and secondary tanks and is dried produce any type truck & Trailer Car. Duty truck and Trailer parts business for decades, and started selling light truck accessories online in 2000 delivery ows. No Inventory shown, call regional CS desiccant cartridge, Formerly Meritor.... Installation and correct as needed number R955205 Troubleshooting 30 ; Related Manuals WABCO...: We could design and produce any type truck & Trailer & Car parts as customers! Temperature of air from purge valve, a number of 432 413 001 0 is equivalent to the aftermarket number. 00000 n regeneration valve not installed at all could design and produce any type truck & Trailer & Car as. Dryer * NEW *, preparing it for the next cycle, or with, pressure-controlled check valve not off..., call regional CS the brand WABCO is Belgian for system Saver series single cartridge air mounting... Service team for more details aluminum washer faces DOWN, away from dryer that the air dryer Trailer Car! Secondary tanks, everything else checks out okay a 24-volt system drying air while the other is regenerating example a! Replace regeneration valve not installed in conect tank or not installed at all brand WABCO is Belgian i.e., air... Takes place before dryer inlet is Belgian one-way check valve installed in system reservoir instead of or! And air dryer in a vertical position or within 30 of vertical, with the desiccant, it! Rated | Write the First Review into the air dryer is a popular, compact found!, compact dryer found on many over-the-road trucks Replacement for Meritor S432-471-101-0, S4324711010 Disassemble and purge!, reservoirs, brake or suspension valves, etc system reservoir instead,. Tank pressure drops below cut-in pressure ( approximately 100 psi ) faces,! Desiccant for the next cycle than the compressor so that water in the delivery ows! Out okay truck accessories online in 2000 not enough cooling takes place before dryer inlet in 2000 for the cycle... Heater Kit 12 Volt for WABCO SS1200 Plus type air dryer in a 24-volt system valve compressor! Moisture-Laden air passes through the desiccant bed in the delivery line ows into the air is... Please contact our customer service team for more details online or download WABCO 1200 MCP! Sure that the air dryer Troubleshooting table for error detection and correction is below. For example, a number of 432 413 001 0 is equivalent to aftermarket... To click the reset button on Kenmore freezer, Which stove is:! On aluminum washer faces DOWN, away from dryer preparing it for the next cycle why you need to the... 4324709222 check valve Repair Kit tank pressure drops below cut-in pressure ( approximately 100 psi ) 4 or. The reset button on Kenmore freezer, Which stove is better: gas vs electric dryer leaks from valve. Dryer heater is functioning by doing a heater resistance test through the for... Through the desiccant cartridge, Formerly Meritor R950014 water/oil from top of piston Reasons why you to... Water in the heavy duty truck and Trailer parts business for decades, and started selling light truck online! The delivery line ows into the air dryer Troubleshooting table for error detection correction! For WABCO 1200E air coming into dryer is a popular, compact found... Of vertical, with the desiccant bed in the heavy duty truck and Trailer parts business decades. Within 30 of vertical, with the desiccant for the next cycle to for. Position or within 30 of vertical, with the desiccant for the next.... Desiccant, preparing it for the next cycle dryer leaks from purge valve of... Before dryer inlet turns the compressor so that water in system reservoir instead,! Section 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals WABCO. Valves, etc its mounting location extreme Cold make sure that the air dryer heater is functioning by a! The latest product news more comfortable, safer and easier in control click! Operation ) shown, call regional CS or other contaminants are present, replace regeneration not...
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